Kaizen example - Reducing wasted biomaterial by 74% in a process

In medical device manufacturing, Kaizen event resulted to reduction of expensive biochemical loss by 74%. This chemical was the key ingredient of the product. Keys for the success were using TPI and PS tools and good preparation as well as great teamwork during the event - analyzing in structured manner all main wastes in material usage and devising means to counter them.

11/25/20241 min read

clear glass bottle with yellow liquid
clear glass bottle with yellow liquid

Lean in all areas of the business

Lean principles and Kaizen practices play a pivotal role in enhancing efficiency in both administrative and production environments. Lean focuses on eliminating waste and streamlining processes, which directly contributes to cost reduction and improved operational effectiveness.

In administrative settings, applying Lean methodologies can refine workflows, minimize delays, and enhance communication, leading to faster decision-making and increased employee satisfaction. Conversely, in production environments, Lean techniques, coupled with Kaizen Events foster an atmosphere of ongoing enhancement. Employees are empowered to identify inefficiencies and suggest adjustments, which not only boosts productivity but also promotes a culture of engagement and accountability. Ultimately, this cultivates a more agile organization capable of adapting to changing demands and achieving long-term success.